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CFRP, carbon fiber, and roving, the carbon fiber theme in automotive manufacturing is filled with technical terminology. What is carbon fiber? How to manufacture and what are the advantages of this high-tech material?

Carbon is one of the materials used in automobile manufacturing, and its importance is constantly increasing. Designers love all aspects of it: pure carbon used internally or as additional components, some carbon or carbon fiber wrapped materials used in cars - this dark material exudes both elegance and sportiness. Engineers are equally enthusiastic about carbon because its low specific gravity ensures high strength and stiffness. However, it does require a laborious process to produce. Therefore, it is both beautiful and valuable - making carbon the black gold of high-tech materials. Find all the information about this precious material here.

Facts about carbon:

1. Carbon is lightweight and sturdy.

2. Carbon fiber has a unique appearance.

3. Most of the carbon is handmade.

What is carbon fiber?

When we talk about carbon fibers in automotive manufacturing, we mainly refer to carbon fiber reinforced polymers (CFRP). This is an example of a composite material that aims to combine the positive characteristics of the various components that make up it.

How and where is carbon fiber used in automotive manufacturing?

Carbon fiber is ideal for components that require stability and lightweight, such as those used in automotive engineering. That's why carbon fiber is used in aerospace engineering and the construction of airplanes, ships, and bicycles. In automotive manufacturing, carbon fiber, like many previous materials, has evolved from racing cars to mass production. Because every ounce of weight saved belongs to racing, a lightweight structure is one of the basic prerequisites for developing racing cars.

How is carbon fiber manufactured?

Carbon fiber is a carbon composite material used in automobile manufacturing, used for additional components such as automobiles or entire carbon fiber chassis components. The components used for manufacturing are carbon fibers and support structures made of thermosetting plastics, called matrices. This can be made of various materials, such as synthetic resins. The matrix is used to connect fibers and fill the space between them. Due to the fact that the synthetic resin will start crosslinking after being left at room temperature for a long time, it will be stored in the coil at a temperature of -0.4 ° F (-18 ° C). Heat it to room temperature about a day before the next processing step.

Carbon fibers themselves are very thin, usually only accounting for one tenth of the width of human hair. The direction of fiber laying is crucial for stability. The carbon structure is very hard only in the fiber direction. In the next structural component, approximately 50000 of these individual filaments are combined into fiber bundles called roving and rolled up. For visible carbon elements, there are approximately 3000 filaments. Then, the roving is used to manufacture flat textiles with different fiber directions to achieve rigidity in all directions. When one is placed at the top of another, they form a stack.

Other advantages of carbon fiber include the ability to produce almost any desired shape of parts, corrosion resistance and service life, low thermal expansion, and long-lasting heat resistance and fatigue strength. These characteristics overcome the disadvantage of labor-intensive carbon production - the cost of carbon fiber decreases with mass production and drives innovation.